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<script type=text/javascript src="../../news/js/newscontent.js"></script> <div id="newscontent"> <div class="newstitle">燒結配料室石灰消化器除塵改造方案</div> <div class="info">作者：管理員發布于：2014-08-14 23:18:26 </div> <div id="memo" class="memo" style="display:block"><span style="color:#ff6600">摘要：</span> 蒸汽粉塵用現有的布袋除塵或電除塵來解決均存在明顯缺陷。用布袋除塵由于含有蒸汽導致布袋很快被糊死而無法使用。用電除塵很快就會把極板沾滿導致腐蝕甚至有漏電的可能?，F有的濕式除塵器存在排灰不暢，管道堵塞，除塵效率第等問題。因此，我們根據收塵點的粉塵特點重新為貴廠設計全新的高效水除塵系統，提出改造方案。</div> <div id="con" class="con"><p>一、現狀概述<br /> 燒結配室除塵效果很不理想，現已經嚴重影響到職工的身體健康。石灰消化器原有除塵存在諸多問題不能滿足除塵需要，現場煙塵非常大。</p> <p>二、現今主要問題：<br /> 1、石灰消化器在對石灰進行消化時，有大量白色水蒸氣從設備上及皮帶上溢出，導致整個配料室水霧很大。<br /> 2、因石灰的特殊的物理性質，水、石灰粉和其他粉塵在管道壁上極容易板結，導致除塵管道堵塞。<br /> 3、原有水除塵容易整體堵塞，排灰困難。<br /> 4、從現水除塵器排出進化后的氣體中含水量比較高。</p> <p>三、改造原則<br /> 在不影響操作、不妨礙生產設備檢修的前提下：<br /> 1、本著“優質、高效、低耗、長壽”原則進行設計。<br /> 2、設計時采用先進的切實可行的技術。<br /> 3、盡可能降低運行費用，在實現環保達標的前提下，降低除塵運行電耗。<br /> 4、確保除塵系統長期運行可靠，操作及維護簡單。<br /> 5、避免二次污染和除塵產物二次處理。</p> <p>四、改造方案<br /> 蒸汽粉塵用現有的布袋除塵或電除塵來解決均存在明顯缺陷。用布袋除塵由于含有蒸汽導致布袋很快被糊死而無法使用。用電除塵很快就會把極板沾滿導致腐蝕甚至有漏電的可能?，F有的濕式除塵器存在排灰不暢，管道堵塞，除塵效率第等問題。因此，我們根據收塵點的粉塵特點重新為貴廠設計全新的高效水除塵系統，具體改造方案如下：<br /> 1、重新設計主管網，在管道內設計噴淋裝置。首先，可以有效提供首次效率；其次，可以有效避免管道內壁粉塵板結問題。合理設計管網傾斜角度，讓噴淋水自動回流，防止噴淋水通過除塵管道進入石灰消化器內，避免對燒結配水產生影響。管道噴淋的噴頭選用實心螺旋噴頭，此種噴頭可以有效避免噴頭堵塞，延長使用壽命和維護強度及費用。<br /> 2、自行設計沖擊式水除塵器，完善排污系統及水循環系統?，F所有水除塵器均存在排灰困難，水位控制復雜且不可靠等問題。我公司更具多年摸索實踐，開發了新型沖擊水除塵器。此除塵器完全解決排灰問題和除塵器內部除塵灰板結問題。摒棄了復雜的水位控制裝置，采用水池溢流的方法控制水位高度，這種方式十分可靠有效。<br /> 3、煙囪具備排水功能。因為通過凈化的煙氣含有飽和水蒸汽，當氣體流過煙囪時溫度會降低，會析出部分水。因此煙囪必須具備良好的排水功能。<br /> 4、修建兩個水池，1個污泥（6mx10m）池和1個清水池（6mx3m）。<br />水除塵器安裝在污泥池中，除塵器捕集到的粉塵在此處進行沉淀。沉積的污泥通過1臺（共2臺污泥泵，開1備1）將污泥和污水通過管道供給石灰消化器配水用。這樣可以完全實現廢物利用，避免廢物的二次處理，實現了綜合利用的目的。<br />清水池的水是從污泥池通過溢流堰，溢流過來的。這樣可以通過溢流堰的高度控制整個污泥池液面高度。通過水泵將清水池的水供給給除塵管道的噴淋系統和除塵器進口處的噴頭。經過污泥池的沉淀后溢流到清水池的水比較干凈，這樣可以有效避免堵塞噴頭。<br />為了實現污泥池中的水一直保持溢流狀態，要求噴淋用水量大于石灰消化器用水量。<br /> 5、為了防止污水在管道內沉積，污泥水通過回流管道回到污泥池。這樣可以保證管道內的水流速，避免流水過低污泥沉積堵塞管道。<br />同時，為了實現石灰消化器安全供水，使用廠內供水管道單獨對其進行供水。石灰消化器實際就是采用了雙路供水。<br /> 6、冬季保溫。水池采用蒸汽加熱方式，水池和風機全部采用保溫彩鋼建成保溫房屋。</p> <p>五、設備參數和工藝圖<br /> 1、除塵器及配套設備參數：<br /> 除塵器壓力損失 1-1.6KPa<br /> 處理煙氣量 40920m3/h<br /> 單位長度葉片處理氣量 6000m3/(h.m)<br /> “S”型通道氣流流速 23.27m/s<br /> 液面高出上葉片下沿 50mm<br /> 液面波動范圍 10mm<br /> 除塵器噴淋水 9.4T/h<br /> 配套風機 4-72-11 NO. 10C<br /> 風量 34800-50150 m3/h<br /> 風壓 2.39-1.9 KPa<br /> 轉速 1250 r/min<br /> 配套電機 Y250M-4 55KW<br /> 2、水系統圖：<br /> </p> <p align=center><img border=0 alt="" src="../../news/pics/20140820/201408201408547803768.jpg" /> <br /></p> <p>六、改造前后效果對比</p> <p align=center><img border=0 alt="" src="../../news/pics/20140820/201408201408547837314.jpg" /></p> <p><br /> 改造前：除塵器已經被淤思</p> <p align=center><img border=0 alt="" src="../../news/pics/20140820/201408201408547915210.jpg" /> <br /></p> <p> 改造后：除塵器永遠能正常工作</p> <p align=center><img border=0 alt="" src="../../news/pics/20140820/201408201408547998308.jpg" /></p> <p> 改造前：燒結配料室白石灰消化器現除塵場效果</p> <p align=center><img border=0 alt="" src="../../news/pics/20140820/201408201408548023115.jpg" /></p> 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